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Palletizing & de-palletizing
Palletizing and de-palletizing are essential links in a stable intralogistics installation. They ensure controlled pallet build-up at the end of the line and a uniform product supply at the beginning. Jansen Conveyors develops palletizing and de-palletizing systems that reliably organize product flows and integrate seamlessly with conveyors, buffers and control systems, keeping processes predictable, efficient and manageable—even with fluctuating capacity and product variation.
Palletizing and de-palletizing as a means of process decoupling and line stability
Within production and logistics environments, process steps operate at different speeds and capacities. Palletizing and de-palletizing systems provide stable decoupling between production, packaging, storage and internal transport, preventing disruptions from directly affecting the rest of the line.
During palletizing, output fluctuations are absorbed by stacking products in a controlled manner and according to fixed patterns. This ensures a consistent outfeed toward warehouse or dispatch, even when line capacity varies. During de-palletizing, a constant and predictable product supply toward the line is created, regardless of variations in pallet build or infeed rhythm.
By controlling product sequence, orientation, speed and positioning, Jansen Conveyors’ palletizing and de-palletizing systems ensure a stable material flow, reduce manual intervention and increase the overall availability of the installation.
Broad applicability across multiple sectors
Food Processing
In the food industry, damage-free, hygienic and repeatable palletizing and de-palletizing are essential. Our stainless steel solutions are suitable for wet environments and intensive cleaning and integrate seamlessly with food-grade conveyor systems. They ensure controlled handling of packaged and unpackaged products and contribute to a stable, food-safe process.
Warehousing & Distribution
In warehouses and distribution centers, palletizing and de-palletizing systems provide an efficient link between production, storage and shipping. Uniform pallet builds and a stable product flow enable high throughput rates and prevent congestion during peak loads.
Industry & Assembly
In industrial and assembly environments, palletizing and de-palletizing systems support reliable infeed and outfeed of components and finished products. This increases safety, reduces physical strain on operators and prevents downtime in critical processes.
Automation & Robotics
Within automated lines, palletizing and de-palletizing form a logical integration point for robotic cells and automatic handling. Intelligent connections with conveyors, buffers and control systems result in scalable solutions that are prepared for future expansions and changing product configurations.
Why our palletizing and de-palletizing systems are so reliable
Palletizing and de-palletizing systems must operate consistently and predictably under varying loads. That is why Jansen Conveyors develops robust systems with stable, torsion-free frame constructions, precise product and pallet guidance, and reliable drive technology for a smooth and uniform process.
All systems are fully custom-engineered and tailored to the product, pallet type, stacking pattern and layout. Through close integration with conveyors, buffers and control systems, they form a stable and scalable part of the overall installation, with high availability throughout their entire service life.
What can we do for you?
With our conveyor systems, we can greatly enhance your palletizing and de-palletizing operations by optimizing product flow. Our conveyors are designed to seamlessly move products between palletizing and de-palletizing stations, ensuring efficient transfer and minimal downtime. Whether handling boxes, crates, or other packaging materials, our systems integrate smoothly into your existing processes.
Additionally, our curved conveyors and modular systems can be customized to fit your specific requirements, allowing products to move effortlessly through tight spaces and around corners without interruptions. This not only helps to optimize workflow, but also maximizes the available space in your production or warehouse environment.
FAQ
Is it possible to provide the belts with gripping modules?
For the MWCM and MX belt we have inserts as gripping modules and for the MWCU and the MWFT we can provide special insert, for example plastic blocks or stainless steel shafts.
Can we as original equipment manufacturer order belts and sprockets for our own conveyor systems?
Yes, this is possible we also deliver just belts and sprockets for manufacturers.
What kind of materials are the belts made of?
The belts are made of POM and PA, on request we can send you the certifications.
Can we use the belts at high speeds?
Yes, our Multi-Way belts can be used at high speeds, we have delivered belts who are being used at 100 meters a minute.
How long do the belts last?
This is depending on the situation, we have customers in the food industry who have been using the same belts for 10 years. But on the other hand we have belts in very abrasive environments were they “just” last a couple of years.
How can we clean the conveyor systems?
This is easily done with a brush or compressed air cleaning.
Can you deliver including assembly?
Yes, on request we can deliver with assembly included, Jansen Metal Products has very experienced mechanics.
Can you deliver including the control system?
Yes, on request we can deliver our conveyor systems with a control system.
